Carvers Gap to Roan High Knob

The trails around Carver’s Gap and Roan Mountain are extremely popular and with good reason. It is an easy hike to the Knob and the view is outstanding. Just be prepared to have to work hard to find a place to park. You can also check off your bucket list item of walking on the Appalachian Trail as you are walking to the knob.

The trail is an easy hike and fairly gradual to the top. The trail is not technical.

Pictures tell the tale.

Parking is a mess, just give yourself time to find a spot

Read Family Camping Book for Free

2020 has been a crazy year. Despite the Covid-19 stuff, Connie and I have still managed to safely go camping and 4wheeling. If you want to find out more about how to go camping (and take your family) then you can read my first book on camping for free at https://montie.com/book/. Many of the topics in the book also apply to overlanding and glamping.

If you just want something to remind you of better days to come, then maybe a free book about fun stuff will be just the ticket. If you want a Kindle or paperback version, then please visit here.

When we go camping, we take measures to be socially distant and avoid exposure to the Covid-19 virus. If you want ideas on how to do that, then visit an earlier blog post.

Fred Behrend Trail at Roan Mountain State Park, TN

Roan Mountain State Park and the surrounding area has great hiking. The hike along the Appalachian Trail where it passes through Carver’s Gap is a must do hike. It is an easy hike and the views are spectacular.

This year we camped at the Roan Mountain State Park with friends. The whole Covid-19 mess meant that we had to practice social distancing, even with our friends.

On Saturday, my wife wanted to take a nap so I had a hour or so to go for a quick hike. The trail head for the Fred Behrend Trail was only about a 5 minute walk from my campsite, so I decided to do a quick hike. Click Here for the trail map.

The Fred Behrend Trail is 2.35 miles. Instead of looping back to the campsite on the Fred Behrend trail, I picked up the Riverside Trail (.35 miles plus the .35 mile hike back through the facility). The Fred Behrend Trail, has one main climb and a couple of short climbs. The trail is wooded and there are a lot of opportunities to see wild life. It was a nice hike and workout.

One note, is that the trail has several areas look like they will stay wet a lot of the year. This leads to some surprisingly slick rocks in a few spots. Just something to keep in mind. This is a nice trail for a quick hike. Because of the climbs, there is a moderate amount of effort, but the trail would still be fine for an active family.

The Roan Mountain State Park facility has a lot to offer. We had a great time.

Powering a Propane Shower Using Your Car Battery

Thanks for following our outdoor adventures!

We just got back from a great week long trip to the Western North Carolina mountains. We camped up at 4000 feet of elevation near Hot Springs, NC. Because we were going to be gone for a week, we took our big tent. That was a lot more comfortable for an extended period, especially with the dog. She takes up a lot of space in the teardrop.

Having a big tent gives room to relax and come in out of the rain

Since we wouldn’t have the teardrop, we had to use an alternate way to power the 12 Vdc pump for the shower. So we used the battery on the 4Runner, which works great. The 4Runner battery has plenty of capacity to run the 10 amp shower pump for the short amount of time needed to take a shower.

Taking a shower in the evenings is a great way to feel refreshed before going to bed. Its really not an option when backpacking, but a nice perk when car camping / glamping or overlanding.

I’ll also show you a simple DIY sink and countertop setup and storage box that works great if you have the room to haul it around or have a place where you can leave it permanently. We leave it at our permanent camping location and use it again and again. You could use this type of sink setup for a glamping trip as well, but you would have to haul it to your camp site. It might work well for a large gathering where you need a good way to wash dishes for a larger group.

Using a water jug like this makes it super easy for everyone to wash hands. That is very handy!

Our storage box setup is great for extra supplies and for storing higher value items when you leave the campsite.

Our 4Runner battery worked great for powering our portable shower

Reminder, always be aware of wildlife around you. I was standing near some tall grass and this guy slithered right by me and set up to sun himself on that log.

We found out that we had a leak in our tent roof, after many years of reliable service. Or quick fix was to use tarps to cover the top of the tent and make it through the week without any more leaks.

As usual, my wife cooked some great meals! Makes the whole trip better.

Staying safe from Covid-19 While Camping

Thinking about going camping soon? The video below shows how we tried to stay safe last weekend and avoid the Covid virus while we were camping at Grandfather Campground in Banner Elk, NC.

The goal was to not enter the shower or bathhouse. Instead we used our pop up shower tent and portable, propane hot water heater to shower at our campsite. We used our portable poop bucket for those needs.

Stay safe out there!

Pimping the Teardrop Trailer

The teardrop trailer has been a work in process. We’ve wanted to add more capability and storage, but I didn’t want to have a big impact on ground clearance or break over angle. Moving water, propane and the spare tire to the trailer means more space in the tow rig (either or Wrangler TJ or 4Runner).

Another challenge is the 200 lb tongue weight limit on the Wrangler. Once we get everything loaded on the trailer, I can check the tongue weight. I had relocated the battery to the rear of the trailer and that will help off set some of the additional tongue weight that we are about to add.

Items for this round of upgrades:

  • propane tank for use with the oven and especially the shower water heater (which can use a good bit of propane)
  • 2 jerry cans for water or gasoline
  • winch for the spare tire – wanted to tuck the spare tire between the structure so it didn’t have a big impact on the ground clearance and breakover angle
  • go to a larger jack on the tongue so i could use a two wheel roller (this part didn’t turn out like I hoped)

First step was to trip check that the bumper on the tow vehicle wouldn’t hit the jerry cans at the minimum turning circle. That also required a Bojangle biscuit since I was already in the Bojangles parking lot. This was just before the virus hit.

Last check of the clearance when the tow vehicle steering is at the maximum travel
Removing the old jack alignment plate
Ready to start the fabrication process after touching up paint that wouldn’t be affected by welding or grinding

Once we had the lower guide plate for the jack removed we could start verifying the layout of the can holder, tongue jack, propane tank and spare jack.

Important to test fit the location of everything before welding

Next step is to fabricate simple brackets to attach the tank holder. Then the brackets were attached to the tank holder and squared up before welding the brackets to the trailer frame.

Test fitting and aligning the mounting bars for the jerry can racks

One of the challenges was attaching some sort of frame to the front rail of the trailer frame without getting the weld bead too close to the blue skin and causing heat damage to the skin finish.

We also found a structural weld that was not adequate and could have caused a failure on the trail. The tire winch mount is bolted along the top and welded along the bottom. The weld pattern also addressed the frame weld issue and fixed the weak spot with the bad weld.

Support for propane tank is in place and the support for the jack
Propane tank rack in place. It took a little work fit everything in limited space and allow for the motion of the tank closure
Jerry can mounts tacked in place prior to final weld
Now we just need to add the tire winch mount and paint
Winch mount in place and painted. Need to grind and add final welds.
Welds and final paint almost complete
Painted and ready for final assembly
Next step is to add the tank, racks and spare tire

It was a lot of work. It would not have happened without Maverick Metal Works

Once we have the trailer out and outfitted, we’ll take some pictures and show off the new gear.

2019 Uwharrie Jeep Jamboree

We spent two awesome days on the trail. The first day was in Big Creek. Big Creek is tight and technical with lots of rocks and several great hill climbs. We made it up Winch Hill with no problems and lots of smiles from my wife and co pilot. We also finally made it up Perimeter Hill without having to winch. We had tried getting up this hill for 3 years before we made it up without winching. So that was a nice victory.

The second day was doing the D’s in Uwharrie. The D’s are Daniel, Dickie Bell and Dutch John.

Correcting the line created a little drama
Off camber but in a good line
Nice and slow through the second obstacle on Daniel

Hiking the Black Mountain Crest Trail / Mount Mitchell

One of the a whole bunch of amazing views from the trail

Hiking the Black Mountain Crest Trail was awesome. We made it from Bowlens Creek to the summit of Mount Mitchell in a little under 10 hours. Make no doubt, this is a tough hike but the views and the terrain are amazing to see. The hike began at Bowlens Creek. The first 3 hours were 95% climbing. You’ll gain about 3500 feet and come out of the woods on the crest of the ridge at Celo Knob. Celo Knob is where the really beautiful part of the hike begins. At this point you can see the peaks that you will cross over before connecting with the Deep Gap Trail and coming out at the parking lot at the top of Mount Mitchell. During the day you’ll gain almost a vertical mile! This is one of my favorite trails.

Always come prepared, the weather on Mount Mitchell is very unpredictable. Previous time we hiked Mount Mitchell, we faced 40 degrees and rain and high winds on the top after hiking up a warm sunny trail.

Camping Skills – Book 2 of the Montie’s Guide to Camping Series

I’m excited to announce that book 2 of the series is now available. You can get your copy at:

Montie Gear Website

Amazon.com

Written for beginner to semi-seasoned outdoor-enthusiasts, this book delves into how to select gear, effective ways to set up your campsite, safe drinking water, shower options, and more. The word “camping” inspires smiles in many people. Learn how to escape your daily life and create memorable family experiences in the woods.

ISBN # 978-1733596947 

More about the book

The word “camping” inspires smiles in many people. My goal is to show you how to create memorable family experiences in the woods. First off, I’d like to thank you for buying this book. If you’re about to embark on your first camping trip then forge ahead and let me share what I’ve learned over the years. On the other hand, if you’ve camped a few times and are looking for tips on how to be more efficient and accomplished in your future trips, then read on. I always say knowledge weighs nothing. My hope is that you’ll find yourself better informed after reading this book.

This book ships for free to the Continental US only.

About the author:


Allow me to share a little about myself. As a graduate of North Carolina State University, my day job is mechanical engineering specializing in new product development. I was raised in Asheville, NC, where I earned my Eagle Scout award. Growing up, our home was located only a few miles from the Blue Ridge Parkway, so I had many blessed opportunities to spend time outside. My childhood was an exceptional gateway to outdoor adventure for an inquisitive kid with tons of time and a vivid imagination.

As an avid outdoor enthusiast, I’d say my happy place is being in the woods. Over the years, I’ve had the opportunity to camp in North Carolina, Virginia, and New Mexico. The trip to New Mexico was a ninety mile backpacking trip to Philmont, the famous Boy Scout reservation. These rich experiences have molded me into the man I am today.

My wife and I own land in the mountains near Hot Springs, NC, where we hope to build a cabin sometime over the next couple of years. Until then, Connie and I enjoy tent camping there several times a year.

During the final edit of this book, we camped near Blowing Rock, NC, and hiked the Profile Trail up Grandfather Mountain. What a glorious hike and memorable weekend enjoying tent camping just off the Blue Ridge Parkway.

I have found that camping is a great way to enjoy nature while keeping your trips inexpensive. When you camp, you save money so you can spread your funds over more excursions and spend more time outdoors—which is a win-win for everybody involved! Just like everyone else who works nine-to-five, I struggle with my work life balance. Throw in family and responsibilities at home, you quickly realize you must carve out time to do what you enjoy.

This book covers a lot of skills and topics that apply to camping in your area and at different stages of life. Camping is a great experience for your family. Hopefully Family Camping (Montie’s Guide to Camping, Book One) helps you escape your daily life and enjoy the outdoors!Sign up for Montie Gear, Inc. newsEmailSubscribe

Contact Montie

Fun Product Design – Easy Camp Fires with Fatwood Kindling

Montie’s Note:  As product designers, we often obsess with QFD, House of Quality, Pairwise groupings, but some products are just simple and fun.  Here is a new product announcement for a Montie Gear product that we had fun with.  Here is an example of a simple and less serious outdoor sporting goods product that is very handy for the user in an outdoor environment.

In the pine trees found in Western NC, resin naturally accumulates over years of growth, creating what is locally known as Fatwood.  The resin impregnated pine wood makes a great fire starter.  One of our local outdoors experts, Bill, harvests our fatwood from the stumps of pine trees that were cut years earlier.

We all love sitting by the camp fire, but the toughest part about starting a campfire is the preparation.  Fatwood works as great kindling, as a small amount is all that is required to help you get the fire started.  Checkout out our Fatwood options at the Montie Gear store!

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Click on the image above to watch Bill’s video

.5 lb Bundle of Fatwood – Click to Order

.5 lb Bundle of Fatwood- Click to Order

1 lb Box of Fatwood- Click to Order

3/4 lb Fatwood Block- Click to Order

 

Philosophy
Our philosophy for Montie Gear products is pretty straight forward.  We provide “Heirloom Quality Products That are Troublesome Gap Tough”.  
 
Heirloom Quality
Many products in today’s world are meant to have a limited life time.  A good example is that cell phone that you need to replace every two years.  It works great, but over time technology changes and the fragile electronics have a limited lifetime.  We want to design and sell products that have a very long lifetime and may actually get passed along to your kids or grandchildren.  Many rifles get passed along from parent to children, sometimes marking a rite of passage.  Granted a shooting rest isn’t as special as your Grandfather’s rifle.  However, we work to design and sell products that are simple, elegant and high enough quality that you will want to pass them along to your kids or grandchildren.
Troublesome Gap Tough
Troublesome Gap is a place in Western North Carolina, near the peak of Hap Mountains and overlooking Spring Creek, NC.  My parents purchased the property over 40 years ago.  I grew up spending time there.  We cut firewood for heat, picked blackberries and raspberries, and spent some great weekends up there.  Troublesome Gap is remote and rugged, the prefect place to test our products.  Troublesome Gap Tough means that the products are rugged and easy-to-use.  A delicate, hard-to-use product is a liability in the field, so we avoid that by making sure all our products provide a great customer experience and are built to last, even in demanding conditions.As President of Montie Design, I am proud the fact that we are shipping high-quality, U.S. made products.  I am also proud to be an American.Sincerely,
Montie Roland
800-722-7987

montie@montie.com

Getting Ready for Deer Season (not product development related but still fun)

Non-hunters reading this blog may not realize that preparation for deer hunting season is almost a year round endeavor.  These pictures were taken in March when we were planting a deer food plot.  The plot includes

  1. sugar beets
  2. sunflowers with high protein content seeds
  3. red clover
  4. white clover
  5.  soybeans
  6. Imperial Whitetail Clover™ from Whitetail Research Institute

Patch #1 (roughly rectangular) – consisting of soybeans and Imperial Whitetail Clover – The soybeans grew faster and taller than the clover, helping to discourage the deer from eating the clover until the clover could get established.

Patch #2 (thin strips around the campsite and up the hill) – consists of sunflowers, sugar beets, white / red clover, and soybeans

Patch #3 (small patch across the road from the main plot) – deer vetch and white / red clover – Vetch can be invasive in some locations, so this was a test area that where we can apply Roundup™ as needed.

Look to future blog posts showing off the results.

Cheers,
Montie

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New Intern – Sarah Wartofsky

Hi, my name is Sarah Wartofsky and I’m interning at Montie Design this summer. I’m a Mechanical Engineering student at Rensselaer Polytechnic Institute in New York. I’m used to approaching the design process from a slightly different angle than what we’ve been doing since I got here, so I’ve got a bit of a learning curve ahead of me, but I’m looking forward to gaining new perspectives during my time here. I’ve already learned a lot in the few weeks I’ve been here so far, so it should be quite the experience!

I’ve been working on concepts for a folding slingshot recently. I started by considering methods that have been used to make compact products, and ended up focusing on folding knives (as well as butterfly knives) and telescopes. I actually disassembled my own knife to get a better idea of the locking mechanism it uses.

 

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Below are some of the concept sketches I’ve been working on.

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I’ve been having a great time here so far. We’ve gone on a field trip to ADR Hydrocut to see their waterjet cutting process, gotten to play with prototypes, and yesterday I even shot a pinecone off the top of a box with one of Montie’s slingshots. I’ve no doubt this is going to be a fascinating summer.

 

Podcast: Micromanufacturing In Spring Creek

July – Micromanufacturing In Spring Creek

 

Audio Transcript

Hi. My name is Montie Roland. And right now I’m coming to you [from] about two hundred vertical feet above Troublesome Gap [at an elevation of  approximately 3900 feet].

Troublesome Gap is between the communities of Spring Creek and Big Pond, which is just south of Hot Springs, North Carolina, which is where the Appalachian Trail goes through Hot Springs, and just north of Asheville. And so I had an opportunity to come up this weekend and just relax.

We had a meeting in Spring Creek earlier and a meeting the night before at ASU for the IDSA Student Merit Competition judging. And I was right here, and I said, You know, it might be a good weekend to pitch a tent and sit back and just relax. So, that’s what I’m doing. So, right now, I am literally the only person within three-quarters of a mile of where I am. I think the closest people, from right here, from where I am, are Bob and Patsy Allan, who are down farther on Baltimore Branch Road. And they’re about three-quarters of a mile away. So, it’s nice and remote up here. And then the next neighbors . . . there’s another neighbor about three-quarters of a mile away and then you got to go farther to get to more neighbors. So it’s quiet up here. It’s about to rain, I think. It’s been holding off all day but . . . so I built a fire, pitched a tent, and there’s a stack of wood in kind of a U-shape behind the fire, which keeps the wind off. There’s a lot of wind up here. And it comes from Tennessee and comes up the Spring Creek Valley and it’s pretty energetic. So we have to build this pseudo-kiva structure to keep the wind off the fire. And I’ll tell you that has a really nice effect of pushing a lot of that heat back, I believe. Or maybe it captures it and radiates it, but, whatever, it’s nice and cozy warm here. It was in the high-70’s today and now it’s a little cooler.

So, it’s nice to get away. It’s nice to sit back and relax and enjoy life.

So, we are, as a company, Montie Design and manufacturers of Montie Gear products, are setting (or in the process of) setting up . . . I’m going to call it micro-manufacturing facility for now. Maybe one day we can actually graduate to the mini-manufacturing facility size. But we’re planning on renting a building up here and down in the valley in Spring Creek, and have a couple of local folks that work part time and do some assembly for us. And hopefully grow that into a way to bring jobs to this community. And then also serve our Montie Gear clients better, and our Montie Design clients. And I think I just hear my iPhone beep. Boy, that kills the woodsy mood. Sorry about that. But anyway so we’re putting in this facility and been making arrangements to do that. And what I wanted to do was chat a little bit about my vision for that facility.

My contention is that we can have a facility up here, in this remote location, and bring jobs to a group of people who are struggling to find employment. And that also gives us the labor rate that’s lower than what we can do in Raleigh. And hopefully we can put some of this mountain culture and mountain know-how to use in a way that, like I said, is good for the Montie Gear and Montie Design clients; customers.

So, what we’re setting up is a very flexible assembly area where we’ll do some of the assembly on our Montie Gear products. For example, the slingshot has a paracord handle, and that’s . . . that has to be woven into the aluminum frame. And it takes . . . its time consuming. So what I want to try with that is to . . . it’s just out to here, so it’s not something we’re doing in the office anymore in Raleigh; it’s something we’re doing up here. And I think that’ll work out as a win-win for everybody. You know, that brings some work here. It keeps our labor rate low, which is a win for our customers, too, because that helps our prices reasonable.

So, as a Montie Design client, you know, what’s the benefit for you if you’re a Montie Design client? And that is, now, we have a good way to do that initial prototyping for you, where there is a . . . you’ve not moved it to a full-blown contract manufacturer, but maybe you want to get the first hundred units out while you’re tooling up or what have you. And so I think this is a lot more cost effective way where we can take that product (a lot of times one we designed), shift it over to here to be assembled, tested, debugged. And so that way we’ve got this very flexible facility – very small but very flexible – taking your product and building your prototypes. And I’m thinking this is the . . . you know, we’ll build the first few prototypes in the office, develop some documentation, and then we move those prototypes to here and maybe that’s the first two hundred . . . thousand, what have you. But you get those fairly quickly; we can use to make those . . . maybe they’re cast parts; maybe they’re rapid prototype-type parts, but . . . what have you. So those first market samples go out.

So that’s kind of part of the reason . . . big chunk of the reason we’re doing that is to give us capabilities that we didn’t have before. And a way of keeping that economical.

It’s really beautiful up here; it’s gorgeous. And it’s remote. And, I think the nice thing is that for . . . if your production is up here, you can go meet the people that are building your product. You can see where it’s built; you can see, you know, is this a sustainable model, are we treating people well. And just ask them. And so I think that’s an awfully nice thing in today’s times where we’ve . . . you know, there’s so much, so many times, that it comes over from a boat, and, what was it like when it was made? You know what? What considerations are there for, you know what, how people are treated? Or, you know, how . . . are people paying attention to the quality of your product as they’re putting it together. And so what we’re trying to do here is give you a way to address those concerns. Do it locally and do it in a very cost effective manner.

So I hope as this project progresses you’ll keep track and I will . . . will definitely post information as it proceeds. And that can . . . inspire you to think about, you know, letting us do some of your production here in Spring Creek, North Carolina.

I hope you have a great evening. And I think it’s starting to rain so I believe I’m going to move underneath the picnic shelter to keep me dry.

Thanks. Have a great evening. Bye.

END AUDIO